injection molded cups

Custom Plastic Cups

From 2004, DSW was founded to provide high-quality, customized injection molded cups for the dairy industry. Our designers use advanced CAD/CAM software for design and rapid prototyping, which help us to create highly accurate moulds that meet our clients’ exact specifications. We specialize in a range of thin-walled injection cups, including tea cups, yogurt cups, coffee cups, PS cups, and more.
Features of injection molded cups
Suitable for hot and cold beverages.
Various sizes and shapes.
Customizable with brand logos and designs.
Features like snap-on lids and spoon holders.
Different capacities for yogurt and dairy products.
Ideal for takeaway and dine-in.
Options for double-wall insulation.
Lightweight and durable.
Multiple sizes and customizable options.

Categories

Plastic Injection Cup

wall thicknesses ranging from 0.35mm to 0.45mm
Founded in 2004, DSW is a leader in designing and manufacturing thin-walled injection packaging molds, specializing in high-quality injection molded cups. Our expertise spans various types of thin-walled plastic cups, including those used for tea, yoghurt, coffee, and other beverages. With a fully digitized factory management system and over two decades of experience, DSW ensures precision and consistency in every plastic cup we create.

Benefits of DSW’s Cup Molds:

  • Custom Designs: We tailor our moulds to your injection cup requirements, offering unique designs for custom branding and packaging.
  • High Efficiency: Our moulds are designed for very short cycle times, enabling faster production and lowering overhead costs.
  • Long Mould Life: With up to 4 million cycles, our moulds are engineered to provide consistent performance over long production runs.
  • Precision Tolerances: Our moulds support thin-wall production (as low as 0.35mm), allowing for material savings without compromising structural integrity.

Advanced Cup Mould Specifications

Specification Details
Core & Cavity Material 2344 (HRC46-48)
Mould Frame Steel P20
Product Material PP (Polypropylene)
Cavities 4CAV, 6CAV, 8CAV, 12CAV
Mould Life 4 million cycles
Cycle Time 6-7 seconds
Ejection Method Air + Robot
Runner Type Hot runner
Applicable Machine Models 260T, 350T, 380T, 420T

Industry-Leading Mould Technology

Our advanced manufacturing capabilities and multi-cavity mould technology allow us to produce high-efficiency moulds suitable for in-mould labelling (IML). Our hot runner systems enable faster cycle times and ensure uniform quality across every part produced.
Types of Injection Cups Offered by DSW
DSW Mould specializes in the production of various types of thin-walled injection cups, including but not limited to:
Plastic Tea Cups: For hot and cold beverages, customizable in sizes, shapes, and logos.
Yogurt Cups: For yogurt and dairy, with options for snap-on lids and spoon holders.
Coffee Cups: Double walls and custom designs are available for takeaway or dine-in.
PS Cups (Polystyrene): Lightweight, durable, and customizable for various beverages.
Milkshake Cups: Customizable for thick beverages with wide straws and dome lids.
Ice Cream Cups: For ice cream and desserts, they have insulation options and are customizable.
Juice Cups: For juices and smoothies, with sealing lids and customizable designs.
Disposable Cups: Eco-friendly, for single-use, customizable with various prints.
Custom-designed Cups: Tailored to client needs with unique shapes, sizes, and features.
Each type is designed for specific beverages, ensuring high quality and customer satisfaction.

Mould Manufacturing Process

At DSW, we control 98% of the mould manufacturing process in-house, allowing us to closely monitor every stage for quality assurance. From design to production, our team of experts utilizes cutting-edge tools and processes to deliver injection molded cups that meet the exact specifications of each project.

Contact Us for Customized Solutions

Looking for high-quality cup moulds to meet your packaging needs? DSW offers custom solutions designed for precision, efficiency, and longevity. Contact us today to learn more about how our expertise in thin-walled injection moulding can enhance your product packaging.