Plastic Mold Manufacturing
Plastic mold manufacturing, also known as plastic injection moulding, produces large quantities of plastic parts or products.
It is a highly versatile and efficient method for creating complex, intricate plastic components with high precision and repeatability.
As a trusted plastic mold manufacturer, DSW has extensive experience designing and constructing high-performance plastic moulds for clients across diverse industries.
Finished-product first-pass quality yield for primary products is a quality measure that should be on every manufacturer’s radar.
Case Study: Custom Plastic Injection Mold for Italian Client
In a recent project, DSW produced a custom plastic injection mold for a client in Italy, designed to meet their specific product requirements and performance standards. Here is a breakdown of the mold’s specifications:
| Export to(Country) | ITALY |
| Tool Description | Plastic Injection Mould |
| Material Type | ABS |
| Cavitation | 1 |
| Weight of Plastic Product | 301g/pcs |
| Mold Design by | DSW |
| Mold Construction | Standard |
| Mold Base | LKM |
| Cav.Material | NAK 80 |
| Core Material | 2738 |
| Side Action | Mechanical Slide |
| Ejection | EJ pins |
| Mould Life | 500,000 |
| Moulded Part Inspection By | Client |
Injection Molding Process
The injection molding process involves melting (above glass transition temperature) and injecting thermoplastic polymers into a mold cavity with preexisting features that need replicating.
The injected plastic solidifies in the mold upon cooling and can be released.
The next production cycle can begin immediately once the part is cooled and ejected, making it one of the ideal methods for mass production.
Why Choose DSW for Plastic Mold Manufacturing?
- Precision Engineering: Our molds are crafted with advanced design software and state-of-the-art manufacturing equipment, ensuring precise, consistent output for every project.
- High Standards of Quality: DSW adheres to rigorous quality control protocols, ensuring each mold meets international quality standards and specific client requirements.
- Scalable Production: Whether you need low-volume prototypes or high-volume production molds, DSW’s processes are designed to meet your requirements efficiently and cost-effectively.
Industries We Serve
Clients trust our plastic moulds in industries such as:
- Automotive: Complex interior and exterior components.
- Medical Devices: High-precision parts for medical equipment.
- Consumer Electronics: Housings and components for electronic devices.
- Industrial Equipment: Custom parts for machinery and safety equipment.
Quality and Durability: Our Commitment to Long Mold Life
DSW constructs molds using premium materials such as NAK 80 for cavities and 2738 steel for cores, designed to withstand high volumes and ensure long mold life. With proper maintenance, our molds achieve an average lifespan of 500,000 cycles, supporting your production needs for years. Additionally, we offer maintenance and repair services to extend mold life and ensure uninterrupted manufacturing.
Partnering with Clients
DSW collaborates closely with clients throughout the manufacturing process, from initial design to final inspection. This partnership approach ensures that each mold is built to meet specific design standards, functional requirements, and quality benchmarks. Our team is dedicated to achieving the highest levels of precision and consistency, offering clients peace of mind.
